Keyword search: battery plant ,  lithium battery factory ,  power bank works ,  lifepo4 battery mill ,  Pallet Trucks LiFePO4 Battery,  LiFePO4 Pallet Trucks Battery,  Lithium Pallet Trucks Battery, 

The battery is placed in the cardboard box just for the convenience of everyone's learning. First, preheat the soldering iron, and then use scissors to cut out a 50mm copper wire from the connecting wire.

Installation method for electric vehicle batteries

two

The red wire of the power cord socket is fixed to the first red connector with a preheated soldering iron and solder. Next, use a battery connection wire and solder to connect the blue connector of the first battery to the second red connector. Then connect the third block and so on, leaving a blue connector at the end of the fourth block. Finally, connect the black wire from the power socket to the last blue connector.

Installation method for electric vehicle batteries

three

The above connections are all connected in series according to the method of circuit connection. A 12V battery connected in series to 48V. The 60V/72V connection method is similar to this, except for one or two additional batteries. After being connected, it looks like this

Installation method for electric vehicle batteries

Many people are not sure about the materials needed when assembling an electric vehicle lithium battery for the first time. Here is a material list, which includes all the materials needed to assemble a set of 18650 electric vehicle lithium batteries, including stainless steel battery boxes. This time, a 60V24AH lithium battery is assembled for the electric vehicle, and the lithium battery must be a power battery

How to assemble a set of 60V24Ah electric vehicle lithium batteries

Put 20 lithium batteries in a string, totaling 8 strings.

How to assemble a set of 60V24Ah electric vehicle lithium batteries

How to assemble a set of 60V24Ah electric vehicle lithium batteries

8 series of lithium batteries are connected in parallel and insulated with partitions and adhesive tape.

How to assemble a set of 60V24Ah electric vehicle lithium batteries

Fixed with adhesive tape and connected in series with welding protective wires.

How to assemble a set of 60V24Ah electric vehicle lithium batteries

Wrap the series welded lithium battery with heat shrink film for insulation

How to assemble a set of 60V24Ah electric vehicle lithium batteries

How to assemble a set of 60V24Ah electric vehicle lithium batteries

Connect the protective board! Insulation should be done well to prevent short circuits. Short circuits in lithium batteries pose a great danger.

Check if all raw materials are sufficient and if they are damaged.

two

Check the electrode plate

The positive electrode plate is brownish black, and the negative electrode plate is turquoise brown

How to assemble a battery

three

Use earphones to brush off the oxide on the ear of the electrode plate (as shown in the picture, the electrode plate has already been brushed)

How to assemble a battery

four

The weight difference of the cluster should not exceed 3 grams for polar plate weighing, and a high-precision polar plate weighing instrument is used here.

How to assemble a battery

five

Pack the plates and use partitions to separate the positive and negative plates. The main purpose is to wrap the positive and negative plates to prevent them from being scrapped due to electrification. Then pack it in a cardboard box.

How to assemble a battery

six

Welding clusters will use cluster welding molds.

How to assemble a battery

seven

Install the welded electrode group into the battery casing

eight

Bridge welding, using bridge welding pliers.

How to assemble a battery

nine

Weld the upper pole and apply sealant when sealing.

Polar image

How to assemble a battery

ten

After adding electrolyte from the filling port, seal the filling port, add terminals to the pole, and then add colored glue.

How to assemble a battery

eleven

The general battery has already been assembled, and the last step is to use mechanization to achieve it. The battery for this electric vehicle is ready.

END

Precautions during battery assembly

It is important to pay attention to the weight of the polar plate when it is load-bearing. The weight difference between the top and bottom should not exceed 3 grams

Be careful to leave the excess part at the bottom when packaging the board

three

When adding adhesive, to prevent it from entering the cluster, a sealing ring should be added before adding adhesive

Lithium Batteries ,Ensure Quality

Our lithium battery production line has a complete and scientific quality management system

Ensure the product quality of lithium batteries

Years of experience in producing lithium batteries

Focus on the production of lithium batteries

WE PROMISE TO MAKE EVERY LITHIUM BATTERY WELL

We have a comprehensive explanation of lithium batteries

QUALIFICATION CERTIFICATE

THE QUALITY OF COMPLIANCE PROVIDES GUARANTEE FOR CUSTOMERS

MULTIPLE QUALIFICATION CERTIFICATES TO ENSURE STABLE PRODUCT QUALITY

Providing customers with professional and assured products is the guarantee of our continuous progress.

Applicable brands of our products