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IEC/EN 60086 Battery Testing Standards:

The IEC/EN 60086 standard aims to standardize the dimensions, nomenclature, terminal configurations, markings, testing methods, typical performance, safety, and environmental aspects of primary batteries. It specifies the requirements for primary batteries and accumulators on the one hand, and also prescribes the procedures for standardizing these battery requirements. It defines the system letters, electrodes, electrolytes, and the nominal and maximum open-circuit voltages of electrochemical systems.

EN 60086 is a standard consisting of five parts, covering the definition, testing methods, markings, performance, etc. of primary lithium batteries, i.e., non-rechargeable lithium batteries. The purpose of this standard is to ensure the safe operation of batteries under both intended use and reasonably foreseeable misuse conditions.

IEC/EN 60086 addresses the safety risks associated with primary lithium batteries, including the following:

1. Ingestion risk

2. Fire risk

3. Leakage risk

4. Rupture risk

5. Explosion risk

6. Short-circuit risk

IEC/EN 60086 also stipulates the warning and child-resistant packaging requirements for coin cells and button cells.

Battery Packaging Requirements:

IEC/EN 60086 provides testing procedures for covering batteries. In particular, the packaging should be child-resistant. Its design should prevent children from easily opening the packaging.

Battery Warning Requirements:

IEC/EN 60086 prescribes the wording of warning labels to be applied to cased batteries or their packaging, such as "Keep out of reach of children".

EN/IEC6008 Series Standards:

EN/IEC60086-1, EN/IEC60086-2, EN/IEC60086-3, EN/IEC60086-4

Differences between EN/IEC60086-1, -2, -3, -4:

Testing items of EN/IEC60086-1: Discharge performance, dimensional stability, leakage, open-circuit voltage limits, and electric quantity.

Testing items of EN/IEC60086-2: External dimensions and discharge requirements.

Testing items of EN/IEC60086-3: Deformation, leakage, nominal voltage; end voltage; open-circuit voltage, closed-circuit voltage, internal resistance, impedance, capacity, capacity retention rate.

Testing items of EN/IEC60086-4: Altitude simulation, thermal shock, vibration, impact, external short-circuit, heavy object impact, extrusion, forced discharge, abnormal charging, free fall, thermal abuse, incorrect installation, over-discharge.

The establishment of battery safety standards is to evaluate the design and manufacturing of batteries, battery packs, battery systems, or product equipment, either as individual entities or in combination for compliance and certification. During the evaluation process, various components are tested to ensure the fail-safe operation of the product and to minimize the risk of user injury.

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